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Slide 1: Example of a gage area prior to quality kaizen.
Slide 2: Example of the gage table after quality Kaizen. Exact location for each gage. All gages and applicable documents are clearly identified and marked.
Slide 3: Example after Quality Kaizen: Clearly identified location for quality checklists, CRR’s that may be in effect for the area.
Slide 4: Example of visual inspection instructions. These are made part of the workplace instruction so as to maintain document control, but they are laminated and posted directly where inspections occur.
Slide 5: Example of 5S type work. Tooling needed to set up different part numbers have a clear location and are color coded as to which part numbers they are for.